Charm Walk

Process

How acoustic pods are made

A general overview of the manufacturing process for soundproof booths and acoustic pods.

Illustration of an acoustic pod frame being assembled

Illustrative image of a general assembly process.

  1. 01

    Product Design and Planning

    Layout, dimensions and use case are defined before materials are chosen.

  2. 02

    Material Selection

    Frame, panel, glass and finish materials are selected for the intended application.

  3. 03

    Frame Preparation

    Structural frame members are cut, prepared and checked for fit.

  4. 04

    Acoustic Panel Preparation

    Layered acoustic panels are prepared and finished.

  5. 05

    Component Assembly

    Frame and panels are brought together into the enclosure.

  6. 06

    Door and Glass Integration

    Doors, seals and glass panels are fitted.

  7. 07

    Ventilation Integration

    Fans and airflow paths are installed for comfort.

  8. 08

    Electrical Component Installation

    Lighting, power outlets and switches are fitted where specified.

  9. 09

    Finishing and Inspection

    Surfaces are finished and the unit is inspected.

  10. 10

    Packaging Preparation

    Components are packed for freight shipping and on-site assembly.